Product Positioning
Finish-cut blade for heat-sensitive, burr-prone and delamination-prone materials—clean edges with less melt and fiber damage
These TCT blades target plastics (PVC, acrylic, PC, ABS, PP/PE, etc.) and composites (FRP/GFRP, selected CFRP sandwich, HPL, etc.) where edge quality is highly sensitive to heat and impact. The goal is to control defects:
Melting, whitening, burrs, cracking, delamination/tear-out, and fiber fraying, delivering edges closer to assembly-ready.
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Technical Specifications
Three decisive levers: hook angle (grabbing/delamination), tooth count (impact/burrs), and evacuation/low-friction (melting)
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Specification
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Engineering Notes |
| Materials |
Primarily TCG (for burr control); optimized geometries available based on workpiece requirements
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Tooth Geometry
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Neutral or negative hook angle: improves stability, reduces material pulling and “grabbing” |
| Hook Angle |
Configured by diameter and application: balances cut quality with chip evacuation
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Tooth Count
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Stability is priority; thin kerf requires higher clamping precision and machine stability |
| Plate |
Waxing / Coating / Surface treatments (Optional) + optimized gullet design
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Surface
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Lower is better: directly affects cut finish, burr formation, and tool life |
| Runout |
20 / 25.4 / 30 mm etc. (Bushings/Reducers available)
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Bore/Arbor
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Aluminum extrusions, plates, copper, brass, and other non-ferrous metals
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Key Features
Cleaner edges by reducing heat and impact—less melt, burrs, whitening and delamination
- Reduced melting/whitening by lowering friction heat;
- Lower burrs/fraying via finer cutting and stable geometry;
- Better delamination resistance for composites;
- Improved repeatability with low runout and stable plates.
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Processing Logic
Plastics = heat management; composites = fiber damage management—different failure modes require tiered selection
- Plastics: edge defects are heat-driven (melt, stringing, whitening, loading). Reduce friction heat with conservative hook, higher tooth count, strong evacuation, optional low-friction coating.
- Composites: defects are fiber/interlaminar-driven (fraying, delamination, chipping). Reduce impact/peel forces via neutral/negative hook, stable support, low runout and robust geometry.
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Machine Compatibility
Machine stability unlocks melt/delamination control; instability quickly cancels blade advantages
- Table/sliding saws: common for plastic sheets; focus on flat clamping, stable fence, low runout;
- Miter/cut-off saws: profiles and sheets; clamping and vibration control matter most;
- CNC: emphasizes repeatability and dust extraction (especially composites).
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Engineering Comparison
Why general wood blades fail here: wood is fiber cutting; plastics are heat-sensitive; composites are delamination-sensitive
Key Differences
- Hook strategy: neutral/negative hook for grabbing and delamination control;
- Tooth strategy: higher tooth count for lower chip load and cleaner edges;
- Surface/evacuation: plastics rely on anti-loading and evacuation for heat; composites rely on stability and low runout to prevent damage propagation.
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Typical Applications & Industries
High-quality cutting for decorative, transparent, engineering plastics and reinforced composites
Signage (acrylic/PC), interior PVC boards, engineering plastics cut-to-size, FRP parts (GFRP sheets/profiles), equipment covers and transparent components.
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Range & Recommended Use
Fast selection: material → defect target (melt/burr/delamination) → machine stability
- Acrylic/PC (whitening/melt sensitive): high tooth count + strong evacuation + optional low-friction surface;
- PVC/ABS (loading/stringing prone): neutral/negative hook + evacuation first;
- FRP/GFRP (fraying/delamination): robust geometry + conservative hook + firm clamping and dust extraction;
- One-line rule: Plastics—control heat; composites—control delamination. Conservative hook + high teeth + low runout is the stable baseline.
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Customization (OEM/ODM)
Reverse-engineer geometry/hook/teeth by material + defect target + machine platform to build channel-exclusive SKUs
OEM/ODM available:
Diameter, bore, tooth count, grinds (TCG/Hi-ATB, etc.), hook angles (incl. negative), kerf/plate thickness, slots/tensioning, low-friction/anti-static coating (optional), private label packaging, barcodes and assortments.
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Why Choose Us
Turn melting/delamination into controllable parameters—tiered selection, consistency control and stable supply
We provide a practical selection framework, not just a blade—separating plastics vs composites by failure modes (heat vs delamination), and turning geometry/hook/teeth/surface options into explainable, repeatable SKUs that reduce mismatch and claims.
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Usage & Storage Recommendations
Four essentials: manage heat, suppress vibration, evacuate chips, and control dust (critical for composites)
- Heat control: if melting/stringing occurs, check feed and evacuation first; then consider low-friction/anti-loading options;
- Vibration control: insufficient support magnifies fraying and delamination;
- Chip control: plastic chips stick—clean and extract to avoid secondary rubbing;
- Dust control: composite dust is hazardous—use extraction and PPE (eye/respiratory/hand protection);
- Storage/shipping: keep dry, protect teeth, avoid compression/distortion.