Позиционирование продукта

The Process Stabilizer: Reduces Variables and Rework

Spray painting consumables are positioned as process-control disposables. They do not change paint formulation, but strongly influence spray stability—mixing ratio accuracy, filtration cleanliness, gun feed smoothness, dust control, masking efficiency, and takt time.
In automotive refinish, industrial coating, and furniture spraying, many defects (nibs, pinholes, orange peel, gun clogging, craters, overspray contamination) come from process details. These consumables standardize those details.

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Технические характеристики

Define by Capacity, Mesh, Material Compatibility and Packaging

Параметр	Спецификация
Mix cup capacity	400 / 650 / 1300 ml etc. (custom)
Scale system	2:1 / 3:1 / 4:1 / 5:1 etc.
Strainer mesh	80 / 125 / 190 / 260 μm etc.
Материал	PP/PE/nylon mesh/paper media
Coating type	Waterborne/solventborne compatible
Cup liner system	capacities/necks/adapters optional
Tack cloth	GSM/tack level options
Masking film	width/length/static cling options
Упаковка	standard/private label/clean pack

Nonwoven Polishing Pads Technical Specification

Параметр	Спецификация
Type	Nonwoven polishing pads
Формат	Discs / Sheets / Rolls / Bonnets (Optional)
Диаметр	3″ / 4″ / 5″ / 6″ / 7″ (Extendable)
Thickness	Custom thickness (Thin/Standard/Thick)
Тип крепления	Hook & Loop / PSA / Laminated back (Optional)
Класс (градация)	Coarse / Medium / Fine / Very Fine (Extendable)
Абразив	Pure nonwoven / Aluminum Oxide (AO) / Silicon Carbide (SiC) options
Density	Low/Medium/High (Customizable)
Макс. об/мин (Max RPM)	Rated per spec (Never overspeed)

Paint Preparation & Spraying Accessories Specification

Параметр	Спецификация
Mix Cup Capacity	400 / 650 / 1300 ml etc. (Customizable)
Scale System	2:1 / 3:1 / 4:1 / 5:1 etc. (Customizable)
Strainer Mesh	80 / 125 / 190 / 260 μm etc. (Optional)
Материал	PP / PE / Nylon mesh / Paper media options
Coating Type	Waterborne / Solventborne compatible
Cup Liner System	Capacities / Necks / Adapters optional
Tack Cloth	GSM / Tack level options
Masking Film	Width / Length / Static cling options
Упаковка	Standard / Private label / Clean pack (Optional)

Material Performance Comparison

Dimension	Microfiber	Lint-Free/Nonwoven	Suede/Chamois
Residue Removal	★★★★★ (Excellent)	★★★ (Moderate)	★★★★ (Good)
Gloss & Finish Feel	★★★★★ (Superior)	★★★ (Standard)	★★★★★ (Luxury)
Linting Risk	Low (Ultra-low for premium)	★★★★★ (Minimum)	Low-to-Mid (Varies by quality)
Best Surfaces	Paint / Metal / Glass	Electronics / Cleanroom	Mirror Metal / Glass
Cost & Reusability	Medium (Machine washable)	Low-Mid (Single/Short-term)	Mid-High (Durable but needs care)

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Key Features

Cleanliness, Compatibility and Workflow Efficiency

• Controlled cleanliness: via defined filtration grades and media selection.
• Clear compatibility: with waterborne/solventborne systems to reduce swelling/leaching/contamination risk.
• Higher efficiency: disposable cup systems reduce color-change and cleaning time.
• Process consistency: graduated scales reduce ratio errors and coating variability.

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Логика обработки

Shift Defect Prevention Upstream

Many spray defects are seeded upstream:

• Wrong mixing ratio → cure/gloss/durability variability
• Improper filtration → nibs, clogs, spitting
• Incomplete color-change cleaning → cross-contamination and shade issues
• Poor dust control → dust nibs/pinholes
• Weak masking → overspray contamination and rework

Consumables standardize these steps and lock down variability.

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Machine Compatibility

Spray Guns, Cup Systems, Mixing Stations and Paint Rooms

• Guns: gravity-feed / siphon-feed (by cup neck and adapter)
• Systems: disposable cup liners with adapters, mixing stations, spray booth workflows
• Обязательно: mesh vs viscosity, neck/adapter vs gun model, material compatibility vs coating chemistry

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Инженерное сравнение

Dimension	Traditional Cup	Disposable Cup System
Color Change Speed	Средний	★★★★★
Solvent Consumption	Высокая	Низкая
Cross-contamination Risk	Mid-High	Низкая
Cost Structure	Low consumable cost, high labor hours	Mid-range consumable cost, low labor hours

Dimension	Paper Media	Nylon Mesh
Filtration Stability	Хорошо	★★★★★(Stable mesh aperture)
Viscosity range	Средний	Wide
Типичное применение	General filtration	High-precision supply / repeatable results

Dimension	Tack Cloth	General Wipe
Dust Nib Control	★★★★★	★★
Pre-spray Preparation	★★★★★	★★★

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Типовые применения и отрасли

Automotive Refinish, Industrial Coating, Furniture and Metal Fabrication

• Automotive refinish: fast color change, lower rework, pre-spray dust control
• Furniture/wood coating: masking coverage and dust management
• Hardware/machined parts: clean filtration and stable gun feed
• Industrial lines: standardized consumable kits for takt control

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Диапазон и рекомендуемое применение

Quick Selection by Chemistry, Viscosity and Takt Time

Selection logic

• Waterborne: choose water-compatible materials; mesh by nozzle and viscosity; tack cloth with low residue
• High-viscosity primers: broader mesh options and stable feeding (disposable cup systems help)
• Topcoat/clearcoat: prioritize cleanliness packaging, consistent mesh, and tack cloth at final prep
• Frequent color changes: disposable cup systems reduce changeover time and contamination

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Возможности OEM/ODM

Private Label Kits and Standardized Workflow Packs

OEM/ODM:

Mixing cup ratios (by market preference), capacity sets, mesh/material options, disposable cup liners and adapter programs, tack level and packaging, masking film sizes and pre-taped options, private label and workflow kits (mix cup + strainer + tack cloth + film) for channel programs or station standardization.

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Почему выбирают нас

Consistency is a Supply-Chain Advantage: Mesh, Scale and Cleanliness Control

The advantage is not availability but stability:

Consistent mesh, accurate scales, reliable material compatibility, and controlled cleanliness packaging reduce defects and rework. We provide spec-matched combinations and OEM/ODM private label kits aligned with coating chemistry and takt time to standardize spray workflows.

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Рекомендации по использованию и хранению

Keep It Clean, Dry and Segregated by Process Stage

• Keep strainers and mixing cups clean and dry to avoid secondary contamination
• Segregate waterborne vs solventborne consumables to prevent compatibility issues
• Keep tack cloth sealed before use to avoid drying out or dust contamination
• Store films and filter media away from moisture/heat and compression; manage lots FIFO