Product Positioning

Wheel-Based Conditioning Media for Continuous Cosmetic Finishing

Interleaved nonwoven wheels are positioned as wheel-based surface conditioning media for brushing, blending, light oxide removal, and surface homogenization—prioritizing consistent texture, low heat, and surface-friendly contact.
Compared with nonwoven discs (better for flat/random orbital applications), interleaved wheels excel in continuous contact and stable takt time on arbors or production stations—ideal for stainless cosmetic parts, aluminum, and decorative hardware in batch processing.

 

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Technical Specifications

Configurable by Wheel Size, Bore and Density

Item	Specification
Product Type	Interleaved nonwoven wheels
Material	Nonwoven web + Abrasive system
Structure	Interleaved/Laminated wheel
Outer Diameter	2″–16″ (50–400 mm)(Extendable)
Width	3/8″–12″ (10–300 mm)(Extendable)
Arbor Hole	1/4″–3″ (Customizable)
Grade	Coarse / Medium / Fine / Very Fine
Abrasive	Aluminum Oxide / Silicon Carbide,etc.
Max RPM	Marked per size & Safety standards

 

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Processing Logic

Continuous Wheel Contact + Buffered Micro-Abrasion Stabilizes Texture

The logic is to make surface appearance repeatable:

• Wheel contact provides a stable contact line/band for takt-controlled processing;
• Nonwoven cushioning reduces cutting peaks, minimizing streaking and gouging;
• Micro-abrasion gradually homogenizes surface variations, enabling brushing, blending, and light cleaning.

Ideal for converting visible scratches into a controlled, consistent texture on cosmetic stations.

 

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Backing Structure & Performance Limits

Strong at Texture/Blending, Heavy Removal Must Be Done Upstream

• Strengths: low heat, low gouging, consistent texture, suitable for continuous processing
• Limits: limited stock removal; weld reinforcement, deep scratches, and major defects require belts/flap discs/sandpaper first

For mirror finish, this is a pre-polish conditioning step; final gloss requires cloth/wool wheels and compounds

 

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Machine Compatibility & Operating Conditions

Arbor-Mounted Conditioning Wheels for Production Stations

• Machines: conditioning machines, polishers, arbors, semi/fully automated brushing stations
• Recommended: medium to low pressure, stable surface speed, continuous feed; control feed direction to lock in texture direction
• Must match: bore/arbor, wheel width, density/grade, RPM rating (never overspeed)

 

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Engineering Comparison

Comparison	Interleaved Nonwoven Wheels	Nonwoven Discs	Nonwoven Polishing Pads
Typical machines	arbors/production	random orbital/polishers	hand/polish transition
Contact mode	continuous band	point/area	surface wipe/area
Takt stability	★★★★★	★★★★	★★★
Texture consistency	★★★★★	★★★★★	★★★★★
Cleaning/film removal	Medium	Medium	Low–Medium
Typical use	brushing/blending	blending/unifying	pre-polish base

 

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Typical Applications & Industries

Cosmetic Brushing and Blending for Stainless, Aluminum and Profiles

• Stainless cosmetic parts: brushing texture formation, weld blending, streak correction
• Aluminum: surface homogenization, light oxide handling, cosmetic consistency improvement
• Profiles/frames: continuous brushing and inside/outside corner blending
• Decorative hardware: texture stabilization and rework repair

 

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Range & Recommended Use

Grade Strategy for Brushing Outcomes

Typical grade logic

Specified by grade/density for texture outcomes:

• Coarse: stronger blending/light film removal, more visible texture (risk: coarser lines)
• Medium: general brushing and blending (most common)
• Fine: cosmetic refinement with reduced streaking
• Very Fine: final conditioning before polishing for finer tactile/visual quality

 

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OEM & ODM Capability

Wheel Engineering for Texture Direction, Density and Takt Time

OEM/ODM supported:

OD/width/bore, nonwoven density/thickness, abrasive systems and grades, interleaving ratio/hardness, core material and balance grade, color coding, private label/packaging and station-based kits—engineered for target texture (direction, coarseness, gloss) and production stability.

 

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Why Choose Us

Wheel Consistency Requires Density Control and Dynamic Balance

Stable wheel-based conditioning requires:

nonwoven density/grade consistency (texture output), dynamic balance (vibration and streaking), and structural/bond stability (wear curve). We engineer for batch stability and customize to texture targets and machine standards—reducing streak variation and rework.

 

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Usage & Storage Recommendations

Maintain Texture—Avoid Over-Pressure and Keep Direction Consistent

Use medium to low pressure with stable surface speed and continuous feed; excess pressure compresses the nonwoven causing uneven texture and heat

Texture direction is controlled by feed direction—fix direction and takt time for cosmetic consistency

Clean dust/residue after use to prevent secondary scratching and streak variation

Store dry and shaded; avoid moisture and compression that can change density; reseal after opening