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Aluminum / Non-Ferrous Blades (TCT)

Aluminum / Non-Ferrous Blades (TCT)

Product Overview

Non-ferrous cutting relies on three pillars: TCG for burr control, chip evacuation + anti-loading (coating/wax), and stable plates for vibration/heat control
TCT blades engineered for aluminum & non-ferrous cutting—anti-loading, burr control and heat control for assembly-ready edges

Typical non-ferrous pain points include burrs, galling, chip loading, and high heat. Engineering controls include:

  • TCG/optimized geometry: for burr reduction;
  • Neutral/negative hook angles: for stability and reduced grabbing;
  • Chip evacuation + anti-loading: via gullet design, surface treatment, wax/coating;
  • Stable plates with slots/tensioning: to reduce vibration/noise and improve consistency.

Product Description

Product Positioning

Burr-control + anti-loading cutting tool for aluminum extrusion processing, fenestration, industrial profiles and non-ferrous cutting

Aluminum/non-ferrous TCT blades target stable cutting with anti-loading behavior, controlled burrs, and controlled heat, reducing secondary deburring and rework before assembly. Compared with wood, aluminum is prone to a chain reaction—chip adhesion → heat → galling → burr growth—so geometry and chip evacuation are engineered for the material.

 

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Technical Specifications

For aluminum, “more teeth” isn’t the only answer—hook angle, chip evacuation, anti-loading and runout matter most

Specification

Engineering Notes
Tooth Geometry

Primarily TCG (For burr control); optimized geometries available based on workpiece requirements

Hook Angle

Neutral or negative hook angle: improves stability, reduces material pulling and “grabbing”
Tooth Count

Configured by diameter and application: balances cut quality with chip evacuation

Kerf

Stability is priority; Thin kerf requires higher clamping precision and machine stability
Anti-loading

Waxing / Coating / Surface treatments (Optional) + Optimized gullet design

Runout

Lower is better: Directly affects cut finish, burr formation, and tool life
Bore/Arbor

20 / 25.4 / 30 mm etc. (Bushings/Reducers available)

Materials

Aluminum extrusions, Plates, copper, Brass, And other non-ferrous metals

 

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Key Features

Less burrs, less galling, less chip loading/heat—edges closer to “no secondary finishing”
  • Burr control & edge integrity: via TCG behavior;
  • Optional anti-loading: (wax/coating) reduces chip adhesion and galling;
  • Controlled heat: through better evacuation and lower friction;
  • Stable cutting feel: with neutral/negative hook and stable plates reduces grabbing.

 

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Processing Logic

Aluminum cutting isn’t just separation—it’s turning friction into controlled chips; less loading means less burr and heat

The chain is tooth entry → chip formation → chip evacuation. If evacuation fails, chips rub, heat rises, aluminum loads, and galling/burrs grow. Aggressive hook angles can grab the work; runout/clamping issues amplify vibration and inconsistency. Selection must include machine stability and process window.

 

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Machine Compatibility

Typical machines: miter/table/profile saw lines—clamping and support largely determine burrs and safety
  • Miter/profile saws: prioritize secure clamping; stable hook angles and evacuation design;
  • Table saws/jigs: prioritize low runout and straight tracking;
  • Production lines: prioritize predictable life and sharpening cadence to reduce downtime.

 

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Engineering Comparison

Key difference vs wood blades: wood cuts fibers; aluminum is sensitive to loading/galling, so anti-loading and hook-angle strategy are crucial
TCG vs Other Geometries

TCG is strong for burr control and stable edges; other grinds may be faster on certain profiles but are more process-sensitive.

Positive vs Negative Hook

Negative hook is more stable and less grabby with better burr control; positive hook can cut faster but increases grabbing/galling risk unless setups are very stable.

Anti-Loading Options

Wax/coating/surface treatment plus proper gullet design is an effective package to reduce loading and heat.

 

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Typical Applications & Industries

High-frequency processes in aluminum cutting—fenestration, industrial frames, heat sinks, furniture profiles and non-ferrous components

  • Windows
  • Curtain walls, Industrial profiles,Solar frames, Pre-machining cut-to-length, Display frames, Copper
  • Brass cutting.

 

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Range & Recommended Use

Select by burr target + loading tendency + machine stability—more reliable than tooth count alone
  • Low burr / less galling: TCG + neutral/negative hook + anti-loading;
  • Thick profiles/high load: stronger evacuation and stable plates; use coolant/lube if needed;
  • Thin-wall profiles: clamping/support is critical to prevent vibration-driven burr growth.
  • One-line rule: For aluminum, control loading first—TCG + evacuation + anti-loading + low runout beats “more teeth.”

 

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Customization (OEM/ODM)

OEM/ODM tailored to your machines and burr standard—geometry, hook angle, anti-loading, assortments and private label packaging

OEM/ODM available:

Diameter, bore, tooth count, TCG parameters, hook angle (incl. negative), kerf/plate thickness, slots/damping features, wax/coating (optional), branding/private label packaging, barcodes and assortment kits.

 

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Why Choose Us

Engineering-led selection reduces claims—turn loading/burr/heat into manageable parameters, backed by stable supply

We translate your customer scenarios—profile thickness, machine platform, burr standard, coolant/lube constraints—into practical SKUs, backed by batch consistency and reliable lead time for repeat orders and reputation.

 

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Usage & Storage Recommendations

Four essentials for non-ferrous cutting: clamping/support, process window, chip management, and coolant/lube strategy (optional)
  • Clamping/support: secure the work to prevent vibration-driven burr growth and safety issues;
  • Process window: if burrs/galling increase, adjust feed/RPM first, then move to more conservative hook/anti-loading;
  • Chip management: keep chips evacuating, clean buildup to avoid friction heat;
  • Coolant/lube (as needed): for heavy loads/loading-prone conditions, coolant or wax/coating helps reduce adhesion.

Product Ralated

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