Brittle laminates chip when chip load spikes or vibration/runout causes impact at the edge. Typical engineering controls include:
Laminate & panel blades target highly chip-prone, finish-sensitive materials used in cabinetry and interior fit-out. The value is not “cutting through,” but preventing chipping/tear-out/whitening/burn marks so yield improves and rework/claims drop.
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|
Specification |
Typical Guidance |
| Tooth Geometry |
TCG (Triple Chip Grind) preferred; Hi-ATB (High Alternate Top Bevel) for specific materials |
|
Tooth Count |
Higher tooth count to reduce chip load per tooth (determined by diameter) |
| Hook Angle |
Low-to-mid positive or optional negative hook angle: higher stability and less film/veneer pulling |
|
Kerf |
Stability is priority (Thin kerf requires superior machine stability) |
| Runout |
Lower is better: directly affects edge chipping and grain consistency |
|
Bore/Arbor |
20 / 25.4 / 30 mm etc. (Bushings/Reducers available) |
| Noise Control |
Laser-cut silencing slots / Resin-filled slots (Optional) |
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Chipping typically occurs at entry/exit of the laminate layer. Control by reducing chip load per tooth, minimizing impact (low runout, stable clamping, proper hook angle), and using TCG’s “score then finish” cutting sequence.
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TCG is not just premium—it’s fit-for-purpose; chipping is often solved by geometry, not only slower feed
Negative hook improves control and reduces “pulling,” but is more conservative; positive hook cuts faster but increases edge impact risk.
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Cabinetry, Custom furniture, Door panel shops, Panel processing centers, Interior fit-out and Commercial space assembly
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OEM/ODM supported:
Diameter, bore, tooth count, TCG/Hi-ATB geometry, hook angle (incl. negative), kerf/plate thickness, slots/plugs, coatings (if needed), private label packaging, barcodes, and sets (main blade + scoring blade).
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We manage chipping as an engineering problem:
Define material/machine boundaries, provide repeatable recommendations (geometry/tooth count/hook/kerf), and back it with consistent batches for long-term supply and reorder stability.
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